Warner Linear...
Customer Focused, Quality Driven
Products designed and manufactured for reliable, long-lasting performance
Quality Processes
Warner Linear is dedicated to designing and manufacturing “Best-in-class” electromechanical actuators and controls.
We subscribe to a standard of quality derived from the Altra Business System (ABS), a series of progressive manufacturing methods designed to continuously improve production within our flexible work cell environment.
Our quality starts in product design. It is demonstrated in the attention given to design details and the refinement of prototypes. It is apparent in our fast response to requests for quotes, and our strict adherence to deadlines in every stage of the work flow.
Custom Solutions
We recognize how critical our actuators are to the overall performance of your equipment. Working closely with your engineering and development staff, we strive for an early understanding of how you want your linear actuator to perform.
Building a direct communication line from our engineer to your engineer provides a number of significant benefits.
• A teaming of creative resources.
• Joint understanding of our actuator capabilities and how they can be tailored to your application.
• An understanding of the lowest cost solution to meet your actuator requirements.
• Providing a complete solution that includes controls as required.
Service to our Customers
Our team takes pride in serving our customers with excellence and enthusiasm and demonstrates this in all aspects of our business relationships.
Our knowledgeable staff is involved on a daily basis in customer communications, team based problem solving, and continuous improvement. We are sensitive to satisfying specific customer requirements and expectations.
Design and Testing
Our engineers and design specialists work closely with our customers to define both lab and field testing requirements. Our solid model design capabilities, computer assisted testing, and manufacturing floor pre-shipment cycle test, all provide assurance that your Warner Linear actuators will meet or exceed your expectations.
Our linear actuator testing capabilities include dual load life cycling stands, low and high pressure wash down test tanks, lift test stands and thermal shock submersion. Our test service providers add material analysis, noise and vibration evaluation capabilities.
State-of-the-Art Facilities
Our division headquarter’s facility is a full function design and manufacturing center located in Belvidere, Illinois. The facility is dedicated to the engineering, testing and assembly of Warner Linear actuators. Selective global sourcing of high quality components from low cost countries provides the ultimate in actuator value.
Contents
Applications/ Performance Features
4-5
M-Track Design Features
6
M-Track Configurator
7
M-Track 1
8-9
Linear actuators to meet your specific requirements
Warner Linear offers a full line of standard electric actuators, each specifically designed to meet the needs of light-duty, general-duty, or rugged-duty applications. All are engineered for maintenance-free, long-life service, providing maximum value for our customers.
QUICK SELECTION GUIDE
A-Track
Design Features A-Track Configurator
A-Track 2 A-Track 5 A-Track 5 A-Track 10 B-Track
Design Features
B-Track Configurator B-Track K2vL B-Track K2 B-Track K2x B-Track K2PL/K2xPL B-Track K2JS/K2xJS B-Track K2RA Custom Actuators Mounting
Information
Performance Features Controls –
Simple & Basic
Controls – Advanced Controls –
BTc P1-DC
Controls – BTc P1QS-DC Controls –
BTc P2-DC Glossary Application
Data Form
10
11 12-13 14-15 16-17 18-19
20
21 22-23 24-25 26-27 28-29 30-31 32-33 34
35
36
37-38
39
40-41
42-43
44-45 46-47
48
Actuator Controls
Simple extend/retract switch boxes
• SBC-DC
• SBC-AC
Basic controls and digital electronic options
• Adjustable stroke limits
• Fixed electronic stroke limits – ESL
• QS Quick Stop bi-directional current limit control
• Position feedback options – potentiometer or digital outputs Microprocessor based controls (available for special needs)
• Quick Switch and Twin Track control functions
• Programming pendant
• Adjustable position and current limit options
• Remote mounting capable
Performance Features
Rugged and reliable
Warner Linear actuators incorporate high strength, high quality components and are designed to assure trouble-free service. Rugged spur gearing, industrial quality synthetic lubricants and high performance motors combine to provide maximum capability and value for the end user. Units are gasketed and sealed for operation in industrial and mobile outdoor applications. Thermal overload switches are included for motor protection; and high performance corrosion protection features are standard.
Energy efficient
Electric control provides clean, smooth linear motion without fluids, plumbing or other expensive components. Warner Linear actuators require power only when in motion. No power is required to hold loads stationary.
Lead screw drive systems
Warner Linear actuators use either acme, hybrid rolled, or highly efficient ball bearing screws. Models which use acme or hybrid rolled screws with bronze or plastic nuts will not backdrive when power is off. A bi-directional load holding brake is a standard feature on all ball bearing units and holds loads in position when power is off.
Acme Screw
Ball Screw
Overload protection
Motors incorporate thermal switches in their windings to shut the actuator motor off in case of overheating or high overcurrent. Reset is automatic after the motor has cooled. A standard overload clutch detents if the load is excessive or reaches end of stroke.
Note: Clutch is not incorporated in M-Track due to size constraints.
Versatile
With their compact size, Warner Linear actuators can be located in confined areas, and move loads from 0 to 2000 pounds. Their static load holding ability ensures that a load will remain in position when power is turned off. Gearing ratios create speeds that range from 1/2 to over 2 inches per second. Standard models are mounted using two parallel pins and require only simple wiring and switches. They are self-contained, lubricated for life, and designed for use where rugged and durable performance is required for almost any lift-and-lower or push-and-pull application.
Available customized features
• Direct drive manual override
• Mounting and end fitting variations
• DC Motor voltage variations
• AC and DC motor options
• Motor lead wire connectors
• Adjustable stroke limit switches – fixed and adjustable
• Position feedback outputs – potentiometer and digital
Also available
• Basic switch box controls
• Integrated electronic position controls
Warner Linear 815-547-1106
How To Select
Step 1 – Determine Load and Stroke length requirements
Use the Quick Selection guide to identify the model that will provide the load capacity and stroke length needed for your application.
Step 2 – Identify motor type and voltage
Select DC motor and motor voltage.
Step 3 – Confirm Speed and Current draw requirements
Using the charts provided, confirm that unit speed and current draw is appropriate for the intended use.
Step 4 – Confirm the application Duty Cycle
At full load capacity, actuators have a 25% duty cycle. Duty cycle is the amount of ‘on-time’ compared to cooling time. A unit that runs for 15 seconds should be off for 45 seconds.
Side loading and shock loads must be considered in actuator applications. Side loading and cantilevered mounting should be eliminated through proper machine design. Side loading will dramatically reduce unit life. While actuators can withstand limited shock loads, it is recommended that shock loading be avoided wherever possible. (See page 35)
Step 5 – Unit Options
M-Track units include end-of-travel limit switches as a standard feature. For positional feedback, a 10K ohm potentiometer can be factory installed. The changing potentiometer value provides unit movement feedback for units that are not visible to the machine operator.
Model No. Voltage Load Capacity Screw Type Stroke Length Limit Switch Potentiometer Standard
01 – D012 – 0025 – A 02 – L P 0000
Warner Linear 815-547-1106
• An Acme Screw drive delivers up to 165 pounds of force at a minimum extension rate of 0.25 inches per second
• The aluminum zinc alloy housing resists corrosion and provides protection from dirt, dust and humidity
• The M-Track 1 has a temperature operating range of –15º to +150º F
• Standard stroke lengths of 2, 4, 6, 8, 10, 12 inches are available
• Internal limit switches automatically shut off the unit at end of stroke
• Optional potentiometer can provide positional location feedback
M-Track 1 compact units are completely self-contained and sealed to allow use in small spaces without sacrificing power or capability. The load and length capabilities provide solutions for a diverse range of intermittent duty applications.
Functionally, M-Track 1 actuators are easily interchanged with comparable size hydraulic or pneumatic cylinders on intermittent duty applications. The actuator provides consistent, repeatable performance even for applications with operating conditions including temperature extremes, high humidity, or significant dust.
Light load and short distance applications such as:
• Valve and vent adjustments
• Light weight tilt or lift positioning
• Vise and clamp operations
Specifications
Load Capacity 25 pounds 50 pounds 100 pounds 165 pounds
Speed at Full Load 1.75 in/sec 0.85 in/sec 0.45 in/sec 0.25 in/sec
Input Voltage 12 or 24 volt DC for all models (36 volt optional)
Static Load Capacity 300 pounds for all models
Stroke Length 2, 4, 6, 8, 10 and 12 inches for all models
Clevis Ends 6.4 mm diameter
Duty Cycle 25% for all models
Operation Temperature Range -15º F to +150º F for all models
Limit Switch Fixed end of stroke limit switches standard for all units
Potentiometer 10K, 10 turn pot optional on all units
Restraining Torque 20 inch pounds for all units
Stroke Length 2 4 6 8 10 12
in mm in mm in mm in mm in mm in mm
Retracted Length (without POT sensor) 6.22 158 8.23 209 10.24 260 12.24 311 14.25 362 16.26 413
Retracted Length (with POT sensor) 7.56 192 9.57 243 11.57 294 13.58 345 N/A N/A N/A N/A
With Limit Switches and Potentiometer
With Limit Switch Only
0.71
B ± 0.078
(18) (B ± 2)
0.35
0.27
(9.0)
(6.915)
0.71
(18) Ø0.79
2.95
(20.0)
Ø0.25
(75) (6.4)
Ø0.25
(6.4) Ø0.79
(20.0)
1.57
(40) Lead Length
11.81 ± 1.18 (300 ± 30)
0.71
0.27
(6.915)
0.71
(18)
Ø0.25
(6.4)
(86.4)
Warner Linear 815-547-1106
A-Track Features
General Duty Actuators
Key Features
• Totally sealed
• Long life motors
• Easy to use and install
• Best value in its class
Overload Ball bearing screws Stainless steel extension
Standard Models clutch provide high tube protects against
A-Track 2, A-Track 5, A-Track 10 protects gearing and motor from Load holding brake keeps loads stationary efficiency motion corrosion
Metal spur gears offer excessive with power off
strength and durability loads
Dual seal and O-rings provide protection from external contaminants
Ball Screw
Driven Actuators...
designed for industrial and commercial applications requiring high load capacities.
Clevis mount for simple pin-to-pin mounting
Clevis mount for simple pin-to-pin mounting
Thermal overload in motors protects from excessive duty cycle
Sealed housing and motor protects wiring and internal components
Sealed housing and motor protect wiring and internal components Stainless steel extension tube protects against corrosion
Optional potentiometer provides positional feedback Overload clutch protects gears and motor from excessive loads
Wipers and O-rings provide double protection from contaminants
Acme Screw Driven Actuators... AC units use spring set anti-coast load holding brakes
designed for light to moderate duty Thermal overload in motors protects from excessive duty cycle
applications. Metal spur gears offer
strength and durability
End of travel limit switches provide automatic shut-off (Optional)
How To Select
Step 1 – Determine Load and Stroke length requirements
Use the Quick Selection guide to identify the model family that will provide the load capacity and stroke length needed for your application.
Step 2 – Identify motor type and voltage
Select AC or DC motor and motor voltage.
Step 3 – Confirm Speed and Current draw requirements
Using the charts provided with each model family, confirm that unit speed and current draw is appropriate for the system design.
Step 4 – Confirm the application Duty Cycle
At full load capacity, actuators have a 25% duty cycle. Duty cycle is the amount of ‘on-time’ compared to cooling time. A unit that runs for 15 seconds should be off for 45 seconds.
Side loading and shock loads must be considered in actuator applications. Side loading and cantilevered mounting should be eliminated through proper machine design. Side loading will dramatically reduce unit life. While actuators can withstand limited shock loads, it is recommended that shock loading be avoided wherever possible. (See page 35)
Step 5 – Unit Options
A-Track units include end-of-travel limit switches as an optional feature. *For positional feedback, a 10K ohm potentiometer can be factory installed. The changing potentiometer value can provide unit movement feedback for units that are not visible to the machine operator.
*Limit switches are only available in the maximum load configuration for each model.
Warner Linear 815-547-1106
• Sealed and gasketed for mobile or outdoor applications
• Overload clutch standard
• 4, 6, 8, 12, 18 and 24 inch stroke lengths
• Acme screw drive
• Thermal overload included in double ball bearing motor.
• Gate and valve positioning
• Tailgate lifts
• Mobile equipment spout positioning control
• 12 or 24 volt DC motors
Load Capacity 330 pounds 500 pounds
Speed at Full Load 0.98 in/sec 0.51 in/sec
Input Voltage 12 or 24 volt for all models
Static Load Capacity 1000 pounds for all models
Stroke Length 4, 6, 8, 12, 18 and 24 inches for all models
Clevis Ends 13 mm diameter
Duty Cycle 25% for all models
Operation Temperature Range -15º F to +150º F for all models
Limit Switch Optional adjustable travel limit switches (20:1 only) (500 lb.)
Potentiometer Optional feedback potentiometer
Restraining Torque 100 inch pounds
Thermal Overload Thermal overload included in all motors
With Limit Switches
A-Track 2 Stroke 4 6 8 12 18 24
in mm in mm in mm in mm in mm in mm
A 13.31 338 15.31 389 17.13 435 21.26 540 30.39 772 36.38 924
B 4.01 102 6.02 153 7.99 203 12.0 305 17.99 457 24.01 610
Without Limit Switches
A-Track 2 Stroke 4 6 8 12 18 24
in mm in mm in mm in mm in mm in mm
A 10.3 262 12.32 313 14.33 364 18.31 465 27.40 696 33.39 848
B 4.01 102 6.02 153 7.99 203 12.00 305 17.99 457 24.01 610
Warner Linear 815-547-1106
AC Motor Acme Screw
• Acme screw drive system
• 4, 6, 8, 12, 18 and 24 inch strokes
• Acme screw drive train
• Overload clutch standard
• Lubricated for life
• Capacitor included with motor
• Ergonomic lift tables
• Conveyor diverters
• Bin/tank cover lifts
• Roof vents
The A-Track 5 Acme screw actuator is a general purpose AC actuator with load capacities of 330 and 500 pounds for use in moderate duty interior applications. The unit includes a power off motor stopping brake for faster stops and extra load holding capability. The Model 5 allows for stroke lengths of 4 to 24 inches for in-plant or protected applications.
Load Capacity 330 pounds 500 pounds
Speed at Full Load 0.98 in/sec 0.55 in/sec
Input Voltage 115 vac (60hz) and 230 vac (50hz) for both models
Static Load Capacity 1000 pounds for all models
Stroke Length 4, 6, 8, 12, 18 and 24 inches for all models
Clevis Ends 13 mm diameter
Duty Cycle 25% for all models
Operation Temperature Range -15º F to +150º F for all models
Limit Switch Optional adjustable travel limit switches (20:1 only) (500 lb.)
Potentiometer Optional feedback potentiometer
Restraining Torque 100 inch pounds
Thermal Overload Thermal overload included in all motors
With Limit Switches
A-Track 5 Acme Stroke 4 6 8 12 18 24
in mm in mm in mm in mm in mm in mm
A 17.95 456 19.92 506 21.89 556 25.91 658 31.89 810 37.87 962
B 4.01 102 6.02 153 7.99 203 12.00 305 17.99 457 24.01 610
Without Limit Switches
A-Track 5 Acme Stroke 4 6 8 12 18 24
in mm in mm in mm in mm in mm in mm
A 14.96 380 16.97 431 18.94 481 22.95 583 28.94 735 34.92 887
B 4.01 102 6.02 153 7.99 203 12.00 305 17.99 457 24.01 610
Warner Linear 815-547-1106
• Ball bearing screw drive system
• Anti-coast load holding brake
• 4–24 inch stroke length capability
• Load limiting clutch standard
• Thermal overload protection in the motor
• Capacitor included in motor
• Ergonomic lift tables
• Conveyor diverters
• Bin or tank cover lifts
• Die transfer carts
Specifications
Load Capacity 500 pounds 1000 pounds 1300 pounds
Speed at Full Load 1.89 in/sec 0.98 in/sec 0.47 in/sec
Input Voltage 115 vac (60hz) / 230 vac (50hz)
Static Load Capacity 3050 pounds for all models
Stroke Length 4, 6, 8, 12, 18 and 24 inches
Clevis Ends 13 mm diameter
Duty Cycle 25% for all models
Operation Temperature Range -15º F to +150º F for all models
Limit Switch Optional (20:1 only) (1300 lbs.)
Potentiometer Optional for all models
Restraining Torque 100 in. lbs.
Thermal Overload Overload clutch and motor thermal overload
With Limit Switches
A-Track 5 Ball Screw Stroke 4 6 8 12 18 24
in mm in mm in mm in mm in mm in mm
A 17.95 456 19.92 506 21.89 556 25.91 658 31.89 810 37.87 962
B 4.01 102 6.02 153 7.99 203 12.00 305 17.99 457 24.01 610
Without Limit Switches
A-Track 5 Ball Screw Stroke 4 6 8 12 18 24
in mm in mm in mm in mm in mm in mm
A 14.96 380 16.97 431 18.94 481 22.95 583 28.94 735 34.92 887
B 4.01 102 6.02 153 7.99 203 12.00 305 17.99 457 24.01 610
2.99
(76)
6.14
(156)
0.96
(24.5)
0.55
(14)
(38)
1.5
Ø1.03
(26)
Ø0.51 (13.0) Both Ends
2.8
(70)
(55.4)
10.7
(271)
Warner Linear 815-547-1106
• Efficient ball screw drive system
• Load holding brake standard
• Overload clutch standard
• 4 to 24 inch stroke lengths
• Thermal overload incorporated into the motor
• Heavy duty platform lifts
• Deck and implement lifts for tractors and mobile applications
• Wheelchair and scooter lifts
• Bin and tank cover lifts
The A-Track 10 actuator is a DC motor driven, ball screw design suitable for applications requiring high load capacity. The A-Track 10 incorporates seals and O-rings to provide protection when used in outdoor, mobile or ambient contamination environments. This unit includes an integral load holding brake to provide stationary load holding while still providing the efficiency of a ball screw design actuator. The Model 10 provides load capacities up to 1300 pounds with stroke lengths to 24 inches.
Specifications
Load Capacity 500 pounds 750 pounds 1300 pounds
Speed at Full Load 1.35 in/sec 0.85 in/sec 0.51 in/sec
Input Voltage 12 or 24 volt DC for all models
Static Load Capacity 3000 pounds for all models
Stroke Length 4, 6, 8, 12, 18 and 24 inches for all models
Clevis Ends .51 in. / 13mm
Duty Cycle 25%
Operation Temperature Range -15º F to +150º F for all models
Limit Switch Optional for all models (20:1 only) (1000 lbs.)
Potentiometer Optional for all models
Restraining Torque 100 in. lbs.
Thermal Overload Overload clutch and motor thermal overload for all models
With Limit Switches
A-Track 10 Stroke 4 6 8 12 18 24
in mm in mm in mm in mm in mm in mm
A 14.88 378 16.89 429 18.86 479 22.83 580 31.89 810 37.87 962
B 3.86 98 5.90 150 7.91 201 11.89 302 17.99 457 24.01 610
Without Limit Switches
A-Track 10 Stroke 4 6 8 12 18 24
in mm in mm in mm in mm in mm in mm
A 11.89 302 13.90 353 15.90 404 19.88 505 28.94 735 34.92 887
B 3.86 98 5.90 150 7.91 201 11.89 302 17.99 457 24.01 610
Warner Linear 815-547-1106
Rugged Duty Actuators
Key Features
• Weather-tight sealed
• Patented in-line load transfer
• Heavy wall rod and cover tube
• High performance motors
• Up to 2,200 lb. capacity
Standard Models
K2VL, K2, K2X
Option Models
K2PL/K2XPL K2JS/K2XJS K2RA
Threaded rod connection allows optional end fittings.
Hydraulic Cylinder type Rod Wiper Seal with Nitrotec® treated end fitting for superior strength and corrosion resistance.
How To Select
Step 1 – Determine Load and Stroke length requirements
Use the Quick Selection guide to identify the model family that will provide the load capacity and stroke length needed for your application.
Step 2 – Determine Gear Ratio
Select gear ratio from performance curves for allowable current draw and needed load.
Step 3 – Identify motor type and voltage
Select DC motor and motor voltage.
Step 4 – Motor Type
Select M for ignition protected motor. Select needed motor voltage.
Step 5 – Confirm the application Duty Cycle
At full load capacity, actuators have a 25% duty cycle. Duty cycle is the amount of ‘on-time’ compared to cooling time. A unit that runs for 15 seconds should be off for 45 seconds.
Model Gear Motor Motor Nut
No. Ratio Voltage Type Type
K2x G20 – 12V M – BR
Step 6 – Select Nut Type
Select nut for unit selected. (K2x are all ball bearing).
Step 7 – Select Stroke Length
Choose standard lengths from chart. For special length consult factory.
Step 8 – Select end fitting orientation
Leave blank for standard orientation.
Side loading and shock loads must be considered in actuator applications. Side loading and cantilevered mounting should be eliminated through proper machine design. Side loading will dramatically reduce unit life. While actuators can withstand limited shock loads, it is recommended that shock loading be avoided wherever possible. (See page 35)
Stroke Length Base Fitting Alignment Standard
– 04 – R120 0000
Warner Linear 815-547-1106
Rugged Duty Actuator
DC Motor Acme Screw
• Protective coatings and O-ring seals throughout
• Hybrid nut and screw design, no brake needed
• Ball detent overload clutch
• 2 to 24 inch stroke lengths
• Up to 750 pound load capacities
• Speeds up to 2.0 in./sec. travel
• Thermal overload incorporated into the motor
• Heavy wall construction
• Double ball bearing motors
• Heat treated gears
• Rugged extension rod bearing support
• Optional 90 vdc motor for use with SBC-AC control
• Custom mounting options available
configuration for internal load transfer, offering the lowest cost while maintaining the rugged-duty performance capabilities of the B-track family.
K2vL units feature Nicrotec® corrosion protection on end fittings and rods, high performance powder coat paint on cover tubes and gear box covers, providing a totally sealed, weatherproof, and durable finish for years of trouble-free service.
• Maximum Static Rating: 3000 lbs. Static (in-line load)
• Refer to performance chart for load/current/speed capabilities
• Stroke Length Tolerance: +/- .06"
• Motor is protected with auto reset breaker inside motor housing (temperature/current/time dependent)
• Overload clutch setting: +25% over rated dynamic load
• Duty cycle is time/temperature/load dependent, suggested guidelines are: -50% max on-time/50% off-time for loads up to 50% of capability -25% max on-time/75% off-time for loads between 50%-80% of capability -10% max on-time/90% off-time for loads between
80%-100% of capability
(Load/stroke profiles will allow some adjustment
variation from these guidelines.)
• Flow gate open/close
• Deck and implement lifts for tractors and mobile applications
• Wheelchair and scooter lifts
• Bin and tank cover lifts
• Remote engine clutch engagement
22
B-Track
K2vL
Performance Curves
K2VLG05 K2VLG10
25
2.7 25
1.4
2.6
1.3
2.5
20
20
2.4
1.2
2.3
2.2
12 vdc (Amps)
1.1
15
1
10 0.9
12 vdc (Amps) 12 vdc (Amps)
Speed (ips)
Speed (ips) Speed (ips)
15 2.1 2
1.910 1.8
1.7
5
5 0.8
1.6
0 50 75 100 125 150 175 200 50 100 150 200 250 300 350
Load (Pounds) Load (Pounds)
0
K2VLG20
25 0.7
20 0.6
15
0.5
10
Current
Draw
Speed
5 0.4
0
50 200 300 400 500 600 700
Load (Pounds)
Dimensions
Stroke B-Track K2VL A B Note: Special lengths available 2 in 8.32 10.32 4 in 10.32 14.32 6 in 12.32 18.32 8 in 14.32 22.32 10 in 16.32 26.32 12 in 18.32 30.32 14 in 20.32 34.32 16 in 22.32 38.32 18 in 24.32 42.32 20 in 29.32 49.32 22 in 31.32 53.32 24 in 33.32 57.32
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Warner Linear 815-547-1106
patented in-line load transfer design which provides high load capability for rugged-duty use, efficient power use, compact package size, excellent corrosion and washdown protection, and high performance synthetic lubrication for life, all at an affordable price.
The K2 uses a solid bronze or Delrin® nut with a rolled hybrid screw yielding high impact capability and long screw life. Heavy-duty double-ended ball bearing motors, hardened gears, O-ring seals and an extension rod bearing system that provides best in class capabilities.
• Maximum Static Rating: 3000 lbs. Static (in-line load)
• Refer to performance chart for load/current/speed capabilities
• Stroke Length Tolerance: +/- .06"
• Motor is protected with auto reset breaker inside motor housing (temperature/current/time dependent)
• Overload clutch setting: +25% over rated dynamic load
• Duty cycle is time/temperature/load dependent, suggested guidelines are: -50% max on-time/50% off-time for loads up to 50% of capability -25% max on-time/75% off-time for loads between 50%-80% of capability -10% max on-time/90% off-time for loads between
80%-100% of capability
(Load/stroke profiles will allow some adjustment
variation from these guidelines.)
• Protective coatings and O-ring seals throughout
• Patented in-line load system
• Hybrid nut and screw design, no brake needed
• Ball detent overload clutch
• 2 to 24 inch stroke lengths
• Up to 1200 pound load capacities
• Speeds up to 2.0 in./sec. travel
• Thermal overload incorporated into the motor
• Heavy wall construction
• Double ball bearing motors and heat treated gears
• Rugged extension rod bearing support
• Optional 90 vdc motor for use with SBC-AC control
• Custom mounting options available
• Heavy duty platform and engine lifts
• Deck and implement lifts for tractors and mobile applications
• Wheelchair and scooter lifts
• Bin and tank cover lifts
• Flow gate open/close
• Table positioning
B-Track K2
Performance Curves
20 25 K2G05 2.6 2.8 20 25 K2G10 1.3 1.5
12 vdc (Amps) 12 vdc (Amps)
15
2.4
2.2
10
2
Speed (ips)
12 vdc (Amps)
15
1.1
10
0.9
Speed (ips)
5 1.8 5 0.7
0 1.6 0 0.5
50 100 150 200 250 300 350 50 150 250 350 450 600 700
Load (Pounds) Load (Pounds)
K2G20
25 0.8
20
0.7
15
10 0.6
Speed (ips)
Current
Draw
5 0.5 Speed
0 0.4
50 150 250 350 450 600 800 1000 1200
Load (Pounds)
Dimensions
2 4 6 8 10 12 14 16 18 20 22 24
B-Track Stroke in in in in in in in in in in in in
K2 A 8.32 10.32 12.32 14.32 16.32 18.32 20.32 22.32 24.32 29.32 31.32 33.32
B 10.32 14.32 18.32 22.32 26.32 30.32 34.32 38.32 42.32 49.32 53.32 57.32
Note: Special lengths available
ø
ø
ø
ø
Warner Linear 815-547-1106
Rugged Duty Actuator
for a 2,200 lb. load capability within a compact package size. The K2x includes a bi-directional wrap spring brake for load holding capability. These units are well suited for the most demanding applications where an alternative to hydraulic or air cylinders is needed or where hydraulic power sources are not available.
Combining the K2x actuator with BTc control functionality results in precision actuator control at a fraction of the cost of more complicated servo actuator systems. See Controls Section for more information on BTc controls.
• Maximum Static Rating: 3000 lbs. Static (in-line load)
• Refer to performance chart for load/current/speed capabilities
• Stroke Length Tolerance: +/- .06"
• Motor is protected with auto reset breaker inside motor housing (temperature/current/time dependent)
• Overload clutch setting: +25% over rated dynamic load
• Duty cycle is time/temperature/load dependent, suggested guidelines are: -50% max on-time/50% off-time for loads up to 50% of capability -25% max on-time/75% off-time for loads between 50%-80% of capability -10% max on-time/90% off-time for loads between
80%-100% of capability
(Load/stroke profiles will allow some adjustment
variation from these guidelines.)
• Protective coatings and O-ring seals throughout
• Efficient in-line ball screw system
• Integral load holding brake
• Ball detent overload clutch
• 2 to 24 inch stroke lengths
• Up to 2,000 pound load capacities
• Speeds up to 2.0 in./sec. travel
• Thermal overload incorporated into the motor
• Heavy wall construction
• Double ball bearing motors and heat treated gears
• Rugged extension rod bearing support
• Optional 90 vdc motor for use with SBC-AC control
• Custom mounting options available
• Paving equipment
• Deck and implement lifts for tractors and mobile applications
• Spray booms
• Scissor and dump box lifts
B-Track K2x
Performance Curves
20 25 K2xG05 2.4 2.6 20 25 K2xG10 1.5
12 vdc (Amps) 12 vdc (Amps)
15
2.2
2
10
1.8
Speed (ips)
12 vdc (Amps)
15
10 1.3
Speed (ips)
1.1
5 1.6 1.4 5 0.9
50 0 150 250 350 Load (Pounds) 450 500 600 1.2 50 0 150 250 350 Load (Pounds) 450 600 800 1000 1200 0.7
25 K2xG20 0.80
20 0.70
15
10 0.60
Speed (ips)
Current
Draw
0.50 Speed
5
0 0.40
50 150 250 350 450 600 800 1000 1400 1800 2200
Load (Pounds)
Dimensions
Stroke B-Track K2x A B Note: Special lengths available 2 in 9.89 11.89 4 in 11.89 15.89 6 in 13.89 19.89 8 in 15.89 23.89 10 in 17.89 27.89 12 in 19.89 31.89 14 in 21.89 35.89 16 in 23.89 39.89 18 in 25.89 43.89 20 in 30.89 50.89 22 in 32.89 54.89 24 in 34.89 58.89
ø ø ø
ø
Warner Linear 815-547-1106
B-Track Power Lift models are modified K2 or K2x actuators.
Power Lift units utilize all the standard components and retain all the
performance features of the K2 family, without the external cover tube.
This allows the Power Lift actuator features to be integrated into
a variety of customer designed structures, where a cover tube is
not needed.
Extended gear box screws are provided allowing easy attachment to a
customer frame. A straight through manual override option is available
as shown above.
• Maximum Static Rating: 3000 lbs. Static (in-line load)
• Refer to performance chart for load/current/speed capabilities
• Stroke Length Tolerance: +/- .06"
• Motor is protected with auto reset breaker inside motor housing (temperature/current/time dependent)
• Overload clutch setting: +25% over rated dynamic load
• Duty cycle is time/temperature/load dependent, suggested guidelines are: -50% max on-time/50% off-time for loads up to 50% of capability -25% max on-time/75% off-time for loads between 50%-80% of capability -10% max on-time/90% off-time for loads between
80%-100% of capability
(Load/stroke profiles will allow some adjustment
variation from these guidelines.)
• Protective coatings and O-ring seals throughout
• Efficient in-line load system
• Patented hybrid nut and screw design, no brake needed in K2 model.
• Integral load holding brake on K2x model
• Ball detent overload clutch
• 2 to 24 inch stroke lengths
• Up to 2200 pound load capacities
• Speeds up to 2.1 in./sec. travel
• Thermal overload incorporated into the motor
• Heavy wall construction
• Double ball bearing motors and heat treated gears
• Optional 90 vdc motor for use with SBC-AC control
• Custom mounting options available
• Wheelchair and scooter lifts
• Traffic signs
• Beds and tables
• Light masts
28
See page 25 for K2PL performance curves.
See page 27 for K2xPL performance curves.
Dimensions
B-Track K2PL Stroke 4 6 8 10 12 14 16 18 20 22 24
A 7.03 in 9.03 in 11.03 in 13.03 in 15.03 in 17.03 in 19.03 in 21.03 in 23.03 in 25.03 in 27.03 in
B 14.06 18.06 22.06 26.06 30.06 34.06 38.06 42.06 46.06 50.06 54.06
Note: Special lengths available
B-Track Stroke 4 6 8 10 12 14 16 18 20 22 24
in in in in in in in in in in in
K2XPL A 8.53 10.53 12.53 14.53 16.53 18.53 20.53 22.53 24.53 26.53 28.53
B 12.53 16.53 20.53 24.53 28.53 32.53 36.53 40.53 44.53 48.53 52.53
Note: Special lengths available
B-Track K2PL
B-Track K2XPL
"A"
MANUAL
.45 OVER RIDE 3/8 HEX W/ PROTECTIVE CAP
.509
ø THRU
.503
10" LEAD WIRE LENGTH
THE ACTUATOR
CONNECTOR IS
1.26
MANUAL OVER RIDE 3/8 HEX W/ PROTECTIVE CAP
1.26
Warner Linear 815-547-1106
Jack Stand Actuator DC Motor – Acme or Ball Screw
extension rod providing the maximum offset load capability within the K2 family. The extension rod is slightly smaller than the cover tube and slides on Teflon® bearings within the cover tube. This feature makes the K2JS suitable for large load free-standing use.
A number of mounting options are available including trunnion mounts, or with standard flange plate (as shown). These units can be customized with an integral switch box, direct drive manual override, or pivoting footpad.
• Protective coatings and O-ring seals throughout
• Efficient in-line ball screw system
• Integral load holding brake on K2x model
• Ball detent overload clutch
• 8 to 24 inch stroke lengths
• Up to 2,200 pound load capacities
• Speeds up to 2.1 in./sec. travel
• Thermal overload incorporated into the motor
• Heavy wall construction
• Double ball bearing motors and heat treated gears
• Rugged extension rod bearing support
• Option 90 vdc motor for use with SBC-AC control
• Custom mounting options available
• Trailer jack stands
• Trailer and vehicle outriggers
• Implement lifts
• Machine height adjustment
• Camper lifts
• Load Levelers
• Maximum Static Rating: 3000 lbs. Static (in-line load)
• Refer to performance chart for load/current/speed capabilities
• Stroke Length Tolerance: +/- .06"
• Motor is protected with auto reset breaker inside motor housing (temperature/current/time dependent)
• Overload clutch setting: +25% over rated dynamic load
• Duty cycle is time/temperature/load dependent, suggested guidelines are: -50% max on-time/50% off-time for loads up to 50% of capability -25% max on-time/75% off-time for loads between 50%-80% of capability -10% max on-time/90% off-time for loads between
80%-100% of capability
(Load/stroke profiles will allow some adjustment
variation from these guidelines.)
30
B-Track K2JS / K2xJS
Performance Curves
See page 25 for K2JS performance curves.
See page 27 for K2xJS performance curves.
Dimensions
8 10 12 14 16
Stroke in in in inB-Track in
K2JS/K2xJS A 20.98 22.98 24.98 26.98 28.98
B 28.98 32.98 36.98 40.98 44.98
Note: Special lengths available
B-Track K2JS
"A"
"B"
3.08 .509 .53
1.54 .503 THRU 2.00 ø ø .59
5.86 4.32 .75 1.75 10" LEAD WIRE LENGTH CONNECT (+) TO GRAY WIRE & (-) TO BLACK WIRE TO EXTEND THE ACTUATOR ø 2.5 4.32
PACKARD 56 CONNECTOR
1.82 055-0107-01 (2PCS 2984883 TERMINALS)
055-0101-01 (2962987 BODY)
CONNECT GRAY MOTOR WIRE TO
CLIP-LOCK SIDE OF CONNECTOR .95
6.95
B-Track K2XJS
4.76 MANUAL
OVER-RIDE
8.06
POWER WIRE EXIT
FROM BOX
.75 TERMINATES FOUR 4.39
2.00ø TERMINAL CONNECTOR
NOT SHOWN FOR CLARITY 5.89
1.75
1.75ø
.88 TYP
.40ø
THRU
1.52 (3) X .52ø
1.52 THRU 9.20
"A"
4.38ø "B"
Warner Linear 815-547-1106
Rotary Actuator DC Motor
• Protective coatings and O-ring seals throughout
• Efficient in-line load system
• Ball detent overload clutch
• Speeds up to 850 RPM
• Thermal overload incorporated into the motor
• Heavy wall construction
• Double ball bearing motors and heat treated gears
• Rugged output bearing support
• Customized mounting configurations available
• Optional 24 vdc motor available to provide more speed selections
• Salt/seed spreaders
• Scooter lift mechanisms
• Spout rotation
• Turntables
• Cable winch
• Maximum Static Rating: 3000 lbs. Static (in-line load)
• Refer to performance chart for current/speed capabilities
• Motor is protected with auto reset breaker inside motor housing (temperature/current/time dependent)
• Overload clutch setting: match customer requirements
• Duty cycle is time/temperature/load dependent, suggested guidelines are: -50% max on-time/50% off-time for loads up to 50% of capability -25% max on-time/75% off-time for loads between 50%-80% of capability -10% max on-time/90% off-time for loads between
80%-100% of capability
(Load/RPM profiles will allow some adjustment
variation from these guidelines.)
K2RA20 Speed & Load @ 12 VDC K2RA20 Load & Speed @ 24 VDC
30
275 15
275
250
250
25
12.5
225
225
20 10
12 vdc (Amps) 12 vdc (Amps) 12 vdc (Amps)
24 vdc (Amps) 24 vdc (Amps) 24 vdc (Amps)
200
Speed (rpm) Speed (rpm) Speed (rpm)
200
15
175
7.5
175
150 150
10 5
125
125 5
2.5
100 100
75 0 75 0
1 25 40 60 80 100120140 1 25 40 60 80 100120140
Load (in-lbs) Load (in-lbs)
K2RA10 Speed & Load @ 12 VDC K2RA10 Load & Speed @ 24 VDC
30
500 15
500 25
13 400
400
20 10
Speed (rpm)
300
15
300
7
10 5
200
200 5
3
1000 100 0
1 10 203040 50607080 1 1020304050607080 Load (in-lbs) Load (in-lbs)
K2RA5 Speed & Load @ 12 VDC K2RA5 Load & Speed @ 24 VDC
30
1000 15
1000 900 900
25
13 800
800
20 10700
Speed (rpm)
700
Speed (rpm)
15
600
7
600
500 500
10 5
400
400 5
3 300 300
200 2000 0
1 5 101520253036 1 5 101520253036 Load (in-lbs) Load (in-lbs)
Warner Linear 815-547-1106
Rod End Mounting Option Examples
(consult factory for more options)
1.
1/2" Threaded rod end
2.
5/8" Threaded rod end
3.
1/2" Spherical rod end
4.
5/8" Spherical rod end
5.
1" Extended rod end
6.
Flat sided rod end
7.
Vibra mount rod end
8.
1/2" Threaded gear box end
9.
3/8" Rod end insert
Consult with factory for specific mounting configuration needs.
Warner Linear offers a broad range of standard actuators to suit many needs. We realize though, that often special application parameters dictate special actuator configurations and modifications. Warner Linear actuators are designed with this in mind, as many of our products can be readily customized to suit specific requirements.
Our products are built on modules that can be mixed and matched in final assembly. Our final assembly operations are configured to provide flexible assembly to accommodate custom orders, quickly and cost effectively.
If your application has a special need that our standard catalog products are unable to fit, please contact your Warner Linear representative or consult with our technical specialists so we can configure a product to fit your need.
A few of our standard special offerings:
• Special pin to pin lengths and stroke lengths
• Special end fittings and mounting configurations
• Special paints and motor lead wire lengths and connectors
Examples of special request features (shown above)
Warner Linear actuators are quickly and easily mounted by slipping pins through the holes at each end of the unit and into the brackets on the machine frame and load to be moved.
Use of solid pins provide maximum holding capability with a retaining ring or cotter pin on each end to prevent the solid pin from falling out of the mounting bracket (it is best to avoid roll pins and spring pins).
Mounting pins must be parallel to each other as shown above. Loads should act along the axis of the actuator. Off-center Pins which are not parallel can cause excess vibration or loads may cause binding and lead to premature unit failure. actuator binding.
Ensure that mounting pins are supported at both ends. Cantilevered mounting is unacceptable. Failure to provide proper support will shorten unit life.
Do not attempt to mount M-Track or A-Track actuators by the cover tube. The tube is not designed to support the forces required for tube mounting.
All actuator mounting supports must be capable of withstanding the load and torque developed when the unit extends or retracts. Restraining torque values are also provided with the details on each unit.
M-Track Torque created 20 inch pounds All others Torque created 100 inch pounds
Warner Linear 815-547-1106
Warner Linear Actuator Controls available for a wide variety of applications
Warner Linear provides a full line of actuator controls well suited for a broad range of application needs.
They range from simple to use switch box controls for basic extend/retract function, to state-of-the-art microprocessor based digital electronic controls using SMT design and manufacturing processes.
Offered functions:
Basic extend and retract
Electric switch and electronic stroke limits
End of stroke outputs
Position feedback potentiometer and encoder outputs
Electronic current limit – fixed and programmable
Electronic dynamic braking
Fixed, manual and electronic adjustable end stops
Signal follower
Dependable Operation
Warner Linear controls are state-of-the-art using surface mount electronic components and automated circuit board manufacturing methods. Each control is field durability tested for use in demanding applications.
Rugged and Reliable
Use of SMT manufacturing processes assures consistent performance from control to control.
• Integrated actuator sensors are protected from the environment
• Solid-state electronic components and non-contact sensors (hall effect)
• Actuator mounted or remote mountable
Easy To Use
• Simple plug-and-play switch box controls are hassle-free – just plug in and connect the power clips.
• Basic position controls are integrated with the actuators to simplify ease of use and maintain the rugged duty capabilities of Warner Linear actuators. They are easy to use and plug-and-play ready.
• Advanced microprocessor based controls are also available. They employ digital electronics using SMT processes and offer a broad range of intelligent actuator control options. Consult your Warner Linear technical specialist on how advanced controls might suit your needs.
Warner Linear BTc controls are specifically designed for use with the B-Track line of actuators. Some controls and options are also suitable for use with the M-Track and A-Track models.
B-Track BTc examples:
Advanced Electronic Control
Basic Position Control
How to Select
Step 1: Determine what type of control function is needed.
Step 2: Compare control function needed with the different controls and control capabilities described on the following pages (pgs. 38-45).
Step 3: If your choice is a simple switch box control, order the control as a separate part number, including connecting cables as needed.
Step 4: If you are selecting an integrated control feature with a B-Track actuator, insert applicable BTc control function into the selected actuator model configuration scheme as shown below.
B-Track BTc Configurator
Base Type Actuator Model Type Voltage Type Fitting Type
K2 Px.x G20 – 12v M – BR – 03 – R120
Note: See control pages for full listing of model numbers.
When ordering a BTc control with a B-Track actuator, insert BTc model prefix after the base actuator model number, such as K2 P1.1 or K2xP1.1.
Warner Linear 815-547-1106
SBC-DC & SBC-AC Simple Switch Box Controls
DC Switch Box SBC-DC
• Easy to use with 12, 24 and 48 vdc actuators.
• Comes with 20 ft. power connecting cable, two-way momentary toggle switch, dust tight abs enclosure and output connector with 10 inch lead.
• 10 ft. and 8 ft. connecting cables available (switch box to actuator).
When ordering, order part numbers: SBC-DC DC Switch box SBPC-DC-10 or 8 DC Power cable
AC Switch Box SBC-AC
• Easy to use with 90 vdc motors converting 115/230 vac to 90 vdc.
• Comes with AC to DC converter in weather tight polycarbonate enclosure.
• Two way momentary toggle switch, and weather tight output connector, with 10 inch lead.
• 10 ft. and 8 ft. connecting cables available (switch box to actuator).
• 3 ft. plug in power cord also available.
SBC-AC AC Switch box, order with or without power cord SBPC-AC-10 or 8 AC Power cable
BTc – Basic Position Controls
A-Track with sensors
• M-Track and A-Track actuators are available with onboard potentiometer outputs and adjustable limit switches for use with control schemes provided by the actuator user.
• B-Track actuators are available with digital electronics integrated into the actuator referred to as BTc or B-track controls.
-Electronic Stroke Limit Control (ESL) is an integrated motor mounted control which uses rugged long life non-contact hall effect switches mounted inside the actuator. The switches are magnetically triggered turning power off to the actuator until power is reversed. Options include outputs for PLC interface or indicator lights. Control is potted for rugged environments.
• Quick Stop Control (QS) is a bi-directional current limit control which is motor mounted. This control is set to turn off power to the actuator when a set current level is reached. A different current setting is possible for each direction. The current settings are factory set and the control is potted for rugged environments.
• A Digital Position Feedback Control is also offered. It is motor mounted and uses pulse signals from two inductive sensors integrated into the B-track actuator. Digital pulses are converted to an analog output voltage of 0 to 10 volts relative to the position of the extension rod. The control provides electronic end stroke function, dynamic electronic braking, current limit protection and is potted for rugged environments. Optional end of stroke output signals are available for use with PLC's and to power indicator lights.
When ordering, order by inserting selected model into the actuator configuration as shown on page 37.
BTc Microprocessor Controls
Many applications that use electric actuators also need some form of actuator control that is more than a simple switch to extend and retract the actuator.
Often, actuators are used in applications where they need to go to variable positions, or go to a position and then retract, or where two actuators are used together and must remain in synchronous position with each other. A common example is in raising or lowering large lids on containers or commercial mixers.
For these types of control needs, please contact your Warner Linear representative or consult with our technical specialists for assistance in selecting the right actuator control to suit your need. Warner Linear offers a number of microprocessor-based control capabilities to choose from such as:
• Twin Trac Control: Control that keeps two actuators in synchronous position.
• Quick Switch Control: Provides push button open/close reversing function.
• Auto Reverse: Position selectable to automatically reverse direction when a selected position is reached.
• Programming Pendant: Hand held programming box used to select control variables such as:
-Extend limit -Retract limit -Extend current limit -Retract current limit -Length of stroke -Also provides position readout and end of stroke LED’s
Warner Linear 815-547-1106
P1-DC Electronic Stroke Limit Control
The P1-DC Control provides end of stroke stopping by turning off power to the motor via an on board relay. Input power polarity must be reversed for the actuator to move again. The control uses solid-state hall effect sensors in combination with electronic dynamic braking to accurately stop at the end of stroke travel. The sensors are non-adjustable and are mounted inside the actuator cover tube for protection where they are switched via a non-contact magnet attached to the rod. The switches are sealed for life and will never wear out.
• Supply Power: 12 or 24 vdc versions available
• Maximum Current: 25 Amps @ 12 vdc/12.5 Amps @ 24 vdc (at 25% duty cycle)
• Operating Temperature: -20° to 140° F
• Motor Power: Switched by on board relay. The relay allows power to the motor as long as the actuator is not being commanded to go past the end limits.
• End Limits: Integrated end of stroke hall effect sensors trigger the control to turn power off to the motor until input power is reversed. Position is factory set.
• Faster Stopping: Electronic dynamic braking, (EDB) is applied after every move for accurate and fast stops.
• Enclosure: Attaches to back of motor or other surface and is potted to work in harsh environments.
• Protection: Zener diode suppression on the input and output for extra protection in noisy (electrical) environments.
• LED Indicators: Two LED's on the outside of the control module to indicate when the end of stroke is reached. Included with the LED's is a live power input that can be used to keep the outputs on when switch power is off. 12/24vdc, 150mA is needed.
• +12V Outputs: Two +12 volt, 12mA outputs plus a ground to indicate when the end of stroke is reached. This output can signal a relay, lamp, or isolated PLC input. Included with the outputs is a live power input which can be used to keep the outputs on when switch power is off. 12/24vdc, 150mA is needed.
• LED Outputs: Two +5 volt, 25mA outputs plus a ground to indicate when the end of stroke is reached. This output can be used to light an LED. Included with the outputs is a live power input that can be used to keep the outputs on when switch power is off. A 12/24vdc, 150mA supply is needed.
P1 Electronic Stroke Limit Control
Model Selection
Model No. Input Voltage (vdc) Maximum Output Current (Amps) Features
P1.0-DC12 P1.0-DC24 12 24 25 12.5 Base = Electronic Stroke Limit with Electronic Dynamic Braking
P1.1-DC12 P1.1-DC24 12 24 25 12.5 Base & LED Indicators
P1.2-DC12 P1.2-DC24 12 24 25 12.5 Base & +12 vdc Outputs
P1.2LE-DC12 P1.2LE-DC24 12 24 25 12.5 Base & LED Outputs
Wiring Diagrams
P1 Module P1.0-DC12/24
P1 Module with
LED Indicators
P1.1-DC12/24
P1 Module with +12 vdc Outputs or LED Outputs P1.2-DC12/24 or P1.2LE-DC12/24
+ connected to gray wire -connected to black wire
+
12 or 24 vdc -Switch Input
+
12 or 24 vdc, 150mA Live Power Input -Ground Live Power In (black)
+ connected to gray wire -connected to black wire
+
12 or 24 vdc -Switch Input
+
12 or 24 vdc @ 150mA Live Power Input (red) -Ground for Ouputs & Live Power In (black)
+
12 or +5 vdc @ 12mA Full Extend (green)
+
12 or +5 vdc @ 12mA Full Retract (white)
+12 vdc or LED Outputs Hookup
LED
+ connected to gray wire -connected to black wire
+ 12 or 24 vdc -Switch Input
Warner Linear 815-547-1106
P1QS-DC Quick Stop Control
The P1QS-DC is a bi-directional current limit control which monitors current during actuator motion and quickly stops the actuator if an object gets in the way causing an over limit current draw. Input power polarity must be reversed for the actuator to move again. The control uses solid-state hall effect sensors in combination with electronic dynamic braking to accurately stop at the end of stroke travel. The sensors are non-adjustable and are mounted inside the actuator cover tube for protection where they are switched via a non-contact magnet attached to the rod. The switches are sealed for life and will never wear out.
• Supply Power: 12 or 24 vdc
• Maximum Current: 25 Amps @ 12vdc or 12.5 Amps @ 24vdc (at 25% duty cycle)
• Operating Temperature: -20° to 140° F
• Quick Stop: Adjustable current limits can be set in either direction. Current limits are set via potentiometers accessible from inside the control housing.
• Motor Power: Switched by on board relay. The relay allows power to the motor as long as the actuator is not being commanded to go past the end limits.
• End Limits: Integrated end of stroke hall effect sensors trigger the control to turn power off to the motor until input power is reversed. Position is factory set.
• Faster Stopping: Electronic dynamic braking, (EDB) is applied after every move for accurate and fast stops.
• Enclosure: Attaches to back of motor or other surface and is potted to work in harsh environments.
• Protection: Zener diode suppression on the input and output for extra protection in noisy (electrical) environments.
The P1QS-DC may also be used as a QS control only. That is, it can be only a bi-directional current limit without using or needing stroke limit sensors. In this form it can be used with any 12 or 24 volt actuator.
• LED Indicators: Two LED's on the outside of the control module to indicate when the end of stroke is reached. The LED's will remain lit until the actuator is moved from the end of stroke position. Included with the LED's is a live power input that can be used to keep the outputs on when switch power is off. 12/24vdc, 150mA is needed.
• +12V Outputs: Two +12 volt, 12mA outputs plus a ground to indicate when the end of stroke is reached. This output can signal a relay, lamp, or isolated PLC input. Included with the outputs is a live power input which can be used to keep the outputs on when switch power is off. 12/24vdc, 150mA is needed.
• LED Outputs: Two +5 volt, 25mA outputs plus a ground to indicate when the end of stroke is reached. This output can be used to light an LED. Included with the outputs is a live power input that can be used to keep the outputs on when switch power is off. A 12/24vdc, 150mA supply is needed.
P1QS-DC Quick Stop Control
Model Selection
Model No. Input Voltage (vdc) Maximum Output Current (Amps) Features
P1.0QS-DC12 P1.0QS-DC24 12 24 25 12.5 Base = Electronic Stroke Limit with Mid-stroke Current Limit and Electronic Dynamic Braking
P1.1QS-DC12 P1.1QS-DC24 12 24 25 12.5 Base & LED Indicators
P1.2QS-DC12 P1.2QS-DC24 12 24 25 12.5 Base & +12 vdc Outputs
P1.2QSLE-DC12 P1.2QSLE-DC24 12 24 25 12.5 Base & LED Outputs
Wiring Diagrams
P1 Module P1.0QS-DC12/24
P1 Module with
LED Indicators
P1.1QS-DC12/24
P1 Module with +12 vdc Outputs or LED Outputs P1.2QS-DC12/24 or P1.2QSLE-DC12/24
+ connected to gray wire -connected to black wire
+
12 or 24 vdc -Switch Input
+
12 or 24 vdc, 150mA Live Power Input -Ground Live Power In (black)
+ connected to gray wire -connected to black wire
+
12 or 24 vdc -Switch Input
+
12 or 24 vdc @ 150mA Live Power Input (red) -Ground for Ouputs & Live Power In (black)
+
12 or +5 vdc @ 12mA Full Extend (green)
+
12 or +5 vdc @ 12mA Full Retract (white)
+12 vdc or LED Outputs Hookup
LED
+ connected to gray wire -connected to black wire
+ 12 or 24 vdc -Switch Input
Warner Linear 815-547-1106
P2-DC Position Feedback Control
The P2 DC is a microprocessor position feedback control providing a 0 -10 volt analog output throughout actuator travel. The control uses two inductive pulse count sensors and a counting wheel to accurately determine position. A third sensor at the full retract position serves as the home or zero position. Factory set end limits turn power off to the motor via a relay until power polarity is reversed. All sensors are non-contact and sealed for life. They are integrated inside the B-Track actuator to protect them from the environment.
• Supply Power: 12 or 24 vdc
• Maximum Current: 25 Amps @ 12vdc or 12 Amps @ 24vdc (at 25% duty cycle)
• Operating Temperature: -20° to 140° F
• Motor Power: Switched by on board relay. The relay allows power to the motor until the end of stroke is reached.
• End Limits: Factory programmed location of .125” from either end. Power is removed from the motor until input polarity is reversed.
• Faster Stopping: Electronic dynamic braking, (EDB) is applied after every move for accurate and fast stops.
• Enclosure: Attaches to back of motor or other surface and is potted to work in harsh environments.
• Protection: Zener diode suppression on the input and output for extra protection in noisy environments.
• Reset Function: When the input is grounded, the actuator goes to its full retract position, or home sensor, and this location is set to zero. While performing this function the 0-10 volt output does not change. This feature is useful on initial startup and after service to home the actuator.
• Analog Output: 0-10 volt signal throughout the stroke length of the actuator while power is provided to the motor. The output is 0 volts at full retract position and 10 volts at full extend position. The output is 16 bit with a resolution of .15mV. The stop position is remembered when power is removed via on-board memory. A live power input is provided to keep the output on when switch power is off. A 12/24vdc, 150mA supply is needed.
• Bi-Directional Current Limit: Set to turn off power to the actuator when a current level is reached.
• LED Indicators: Two LED's on the outside of the control module to indicate when the end of stroke is reached. The LED's will remain lit until the actuator is moved from the end of stroke position.
• +12VDC Outputs: Two +12 volt, 12mA outputs plus a ground to indicate when the end of stroke is reached. This output can signal a relay, lamp, or isolated PLC input. The outputs will remain on until the actuator is moved from the end of stroke position.
• LED Outputs: Two +5 volt, 25mA outputs plus a ground to indicate when the end of stroke is reached. This output can be used to light an LED. The outputs will remain on until the actuator is moved from the end of stroke position.
P2-DC Position Feedback Control
Model Selection
Model No. Input Voltage (vdc) Maximum Output Current (Amps) Features
P2.0-DC12 P2.0-DC24 12 24 25 12.5 Base = Electronic Stroke Limits with 0 to +10V Analog Output and EDB
P2.1-DC12 P2.1-DC24 12 24 25 12.5 Base & LED Indicators
P2.2-DC12 P2.2-DC24 12 24 25 12.5 Base & +12 vdc Outputs
P2.2LE-DC12 P2.2LE-DC24 12 24 25 12.5 Base & LED Outputs
+
0-10 volt (red)
-Analog Output
Wiring Diagrams
P2 Module P2.0-DC12/24
P2 Module with LED Indicators P2.1-DC12/24
+
12 vdc @ 150mA Live Power Input (red)
-Ground Live Power Input (back)
no connection (green)
no connection (white)
+
connected to gray wire -connected to black wire
P2 Module with +12 vdc Outputs or LED Outputs P2.2-DC12/24 or P2.2LE-DC12/24
+
connected to gray wire -connected to black wire
+
connected to gray wire -connected to black wire
Warner Linear 815-547-1106
Figure 1 Axial load
Figure 2 Cantilevered mount
Figure 3 Clevis mount
Figure 4 Compression load
Figure 5 Eccentric load
Figure 6 Extended length
Axial load
A load along the axis of the actuator screw (see figure 1).
Back drive
Force applied on a ball bearing nut that causes rotational torque to reverse direction. A force sufficient to cause a unit to reverse direction.
BTc
B-Track control family.
Cantilevered mount
A mounting where the mounting pin is not supported on both sides. Cantilevered mounts are common causes of failure (see figure 2).
Clevis mount
A U-shaped metal piece that has the ends drilled to accept a pin or bolt (see figure 3).
Compression load
Compression loading will press on the unit (see figure 4).
Cover tube
The outer tube or cover that encloses the screw and extension tube for an actuator.
Current vs. load
The load on the motor is measured by amperes (current). Current draw will increase as load increases.
Cycle
Movement from a fully retracted to fully extended position and back to fully retracted.
Duty cycle
The amount of ‘on-time’ vs total time. A 25% duty cycle means that a unit operates for 10 seconds out of 40 seconds, or 4 seconds out of 16 seconds.
Eccentric load
An off-center load which may cause binding and shorten actuator life (see figure 5).
End play
The amount of backlash or movement between the extension tube and the body of the actuator.
Extension rate
The rate of speed at which the actuator extends or retracts. This will vary based on loading (impact of load on speed is greater on DC units than on AC units).
Efficiency
Ratio of input power to output power.
ESL
Electronic Stroke Limit magnetically activated hall effect switches that turn power off at end of stroke.
Extended length
The overall length of the actuator from the center of the rear clevis to the center of the extension tube pin hole when the unit is at full extension (see figure 6).
Load
The force, measured in pounds, that is applied as an axial load on the actuator.
Load holding
The ability of the actuator to hold a load stationary when power is off.
Peak load
The maximum dynamic load that will be applied to the actuator, or that the actuator is capable of moving.
Pin mount
The use of a dowel or pin through the hole in the clevis mount (on the rear of an actuator) or the extension tube (on the front of an actuator) (see figure 7).
Radial load
A load applied to the side of the extension tube or across the body of the actuator. Normally radial loading will have a negative impact on unit life (see figure 8).
Restraining torque
The torque required to prevent torque within the unit from causing rotation on the body or extension tube of the unit (see figure 9).
Retracted length
The overall length of the actuator from the center of the rear clevis to the center of the extension tube pin hole when the unit is at full retracted position (see figure 10).
Side load
See radial loading (see figure 8).
Static load
The maximum non-operating (or non-moving) load. Static load is the load holding capability of an actuator.
Synchronous position
Having more than one actuator extend and retract together maintaining ± 0.20 position relative to each other.
Tension load
A load that will tend to pull on the unit (see figure 11).
Thermal overload
A switch within the motor that will open if the motor exceeds a predetermined heat level.
X
X
Figure 7 Pin mount
Figure 8 Radial load also side loading
Figure 9 Restraining torque
Figure 10 Retracted length
Figure 11 Tension load
Warner Linear 815-547-1106
Mail or Fax to:
Warner Linear Application Engineering 6593 Revlon Dr. Plant #1, Belvidere, Il 61008
FAX: 815-389-6678
Phone: 800-825-9050
Basic Application
Date Company Address City State Zip Name Title Phone ( )
Load: _____ lbs. Environment:
Indoor
Outdoor
Corrosives Side Load: _____ lbs.
Oil splash
Clean
Damp Speed: _____ Inches per second
Power available: _____ vac _____ vdc
Duty Cycle: _____ % of running time vs. still time Quantity: _____Stroke: _____ Inches Time On: sec. Time Off: sec.
Life: _____ Inches Full Load Speed: Min in./sec. Max. in./sec.
Mounting & Load Direction:
Operating Temperature Range: High °F, Low °F
Vertical
Horizontal
Other Space Constraints: in. x in. Controls End of stroke requirements: Customer Supplied Controls:
Yes
No
Torque-limiter clutch
Limit Switches Stand alone:
Yes
No Backdriving Allowed:
Yes
No Position Feedback:
Digital
Analog Non-standard Stroke Length:
Yes
No Special End Mount:
Yes
No Special Connector:
Yes No
Drawing of Application
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